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SERATOR MILL INFORMATION |
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CAUTION IMPORTANT! |
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SERRATORS ARE TO BE RUN AS HALF THE NUMBER OF FLUTES EFFECTIVE |
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HIGH PRESSURE FLOOD COOLANT OR AIR BLAST REQUIRED TO DISPERSE CHIP AND COOL THE TOOL |
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RECUTTING CHIPS WILL CAUSE EARLY INSERT FAILURE |
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SPEED & FEED INFORMATION |
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.625 - 1.00 DIA. |
1.25 - 4.00 DIA. |
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MATERIAL |
MATERIAL EXAMPLES |
S.F.M. |
I.P.T. |
I.P.T. |
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MILD & LOW CARBON STEELS |
1018, 1020, 1117, 1141, 12L14 |
600 - 1200 |
.002 - .004 |
.002 - .006 |
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HIGH CARBON & ALLOY STEELS |
1045, 4140, 4340, 52100, 8620 |
500 - 800 |
.002 - .003 |
.002 - .004 |
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LOWER CARBON TOOL STEELS |
P-20, H-13, S-7 |
400 - 700 |
.002 - .003 |
.002 - .004 |
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TOOL STEELS |
A-2, A-6, D-2, M-2 |
300 - 600 |
.002 - .003 |
.002 - .004 |
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STAINLESS STEELS |
303, 304, 316, 420, 15-5PH, 17-4PH |
300 - 600 |
.002 - .003 |
.002 - .004 |
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IRON |
CAST, DUCTILE, NODULAR |
600 - 1000 |
.002 - .004 |
.003 - .006 |
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NICKEL & TITANIUM ALLOYS |
INCONEL, HASTELLOY, TI-6AL-4V |
120 - 180 |
.001 - .002 |
.001 - .003 |
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I.P.R. = NUMBER OF FLUTES X I.P.T. |
I.P.M. = I.P.R. X R.P.M. |
R.P.M. = S.F.M.\DIA. X 3.82 |
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SERRATOR INSERTS |
INSERT INFORMATION |
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INSERT GRADES |
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A3M |
TICN COATED CARBIDE / TOUGH GENERAL PURPOSE GRADE |
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A5M |
TIALN COATED CARBIDE / WEAR RESISTANT GRADE |
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A9M |
ADVANCED MULTI-LAYER PVD COATED CARBIDE |